Folder Gluer Process

The process flow of the box gluing machine mainly includes the following steps:

1. Preparation stage
   Check the work order and sample: carefully check the work order and sample, determine the type of box gluing glue to be used, and prepare it.
   Check the equipment: check whether the various components of the box gluing machine are intact, including the transmission belt, paper head frame, middle belt, rear box gluing part, glue gun, box gluing belt, box gluing guide rail, glue cylinder, etc., to ensure that all components are in normal condition. At the same time, check whether the power supply and air source are normal, and whether the workplace is clean and safe.
   Adjust equipment parameters:
   Adjust the baffle width: according to the size of the semi-finished color box to be produced, adjust the baffle width of the box gluing machine to ensure that the two sides are parallel and the distance from the color box to be glued is less than 1mm.
   Adjust the bracket of the box to be glued area: adjust the slope and height of the bracket so that the box to be glued can move forward smoothly without any obstacles.
   Adjust the box gluing belt and guide rail: ensure that the box gluing belt is parallel to the guide rail and the belt tension is moderate to ensure that the product can be smoothly transported and positioned.
   Adjust the glue cylinder: Check whether there is enough glue in the glue cylinder. The glue should immerse 80% of the rubber wheel. Then adjust the glue cylinder and the gluing position to ensure that the glue can be evenly applied to the parts that need to be glued.
   Lubrication and test machine: Add oil to each lubrication point of the box gluer to ensure smooth operation of the equipment. Then start the box gluer for trial operation and check whether the machine performance is abnormal. If there is any skew or jamming, it should be corrected immediately.
2. Box glue stage
   Conveying raw materials: The raw cardboard box to be processed is sent to the working area of ​​the box gluer through the conveying system.
   Gluing and folding: In the working area, the box passes through the gluing part of the box gluer, and its folding part is evenly coated with glue. Then fold and glue according to the preset method to form the required box structure.
   Pressing and shaping: After the folding and gluing of the box gluer is completed, the box is pressed by the pressing device to ensure that the glue is firmly bonded and the box structure is stable.
3. Finished product processing stage
   Conveying finished products: The finished box body after pressing is sent out of the folder gluer and sent to the next process or directly packaged through the conveying system.
   Quality inspection: During or after the finished product conveying process, the finished product is inspected for quality to ensure that the box structure is correct, the bonding is firm, and the appearance is neat and flawless.
   Record and sort: Fill in the operation record, record the operation time, operator, equipment status and other information. At the same time, clean the various parts and working areas of the folder gluer to keep the equipment clean and the workplace safe.
4. Precautions and safety regulations
   Operator requirements: The operator must be familiar with the operating procedures and safety regulations of the folder gluer to ensure safe operation. It is strictly forbidden to operate after drinking or fatigue.
   Safe distance: During the operation, ensure that the hands are kept at a safe distance from the various parts of the folder gluer to avoid accidental injuries. It is strictly forbidden to clean, wipe and other operations while the machine is running.
   Regular maintenance: Regularly perform maintenance and safety inspections on the folder gluer to ensure the normal operation and safety and reliability of the equipment. If any abnormality or failure is found, the machine should be stopped in time and reported to the relevant department for repair.