Energy-saving technology for folder gluers
| automatic folder gluing machine |
As an important equipment in the packaging industry, the application of energy-saving technology in the box gluing machine can not only reduce production costs, but also reduce energy consumption and environmental pollution. The following are common energy-saving technologies and their applications in the box gluing machine:
- High-efficiency motor and drive system
Servo motor:
Servo motor has the characteristics of high precision and high efficiency, and can adjust the power output according to the actual load to avoid energy waste.
Compared with traditional motors, the application of servo motors in box gluing machines can save 20%-30% energy.
Frequency conversion control:
The motor speed is adjusted by the inverter to keep the equipment at the best energy consumption under different working conditions.
For example, the motor power is reduced when running at low speed to reduce power consumption.
- Intelligent control system
Automatic sleep mode:
When the device is in standby mode, it automatically enters low power consumption mode to reduce unnecessary energy consumption.
Intelligent detection and adjustment:
The sensor monitors the operating status of the equipment in real time and automatically adjusts the working parameters (such as speed, pressure, temperature, etc.) to optimize energy consumption.
Touch screen control:
Provides an intuitive operating interface to facilitate users to adjust equipment settings according to production needs and avoid excessive energy consumption.
- Energy-saving glue coating system
Precise glue quantity control:
Use high-precision glue guns or glue wheels to accurately control the amount of glue according to the size of the carton and the bonding requirements to reduce glue waste.
Hot melt glue system optimization:
The hot melt glue machine uses energy-saving heating technology, such as PID temperature control system, to ensure the stability of glue temperature and avoid overheating and energy consumption.
Environmentally friendly glue application:
Use water-based glue or low-temperature hot melt glue to reduce heating energy consumption and reduce volatile organic compound (VOC) emissions.
- Energy-saving design and materials
Lightweight design:
Use high-strength lightweight materials (such as aluminum alloy) to manufacture equipment components to reduce energy consumption during equipment operation.
Modular design:
The modular structure facilitates equipment maintenance and upgrades, extends the service life of the equipment, and indirectly reduces energy consumption.
Insulation materials:
Use insulation materials around heating components (such as hot melt glue machines) to reduce heat loss and improve energy utilization.
- Energy recovery and reuse
Waste heat recovery:
Recycle the waste heat generated during equipment operation (such as motor heat dissipation and glue heating) for preheating or other processes.
Compressed air energy saving:
In the folder gluer that needs to use compressed air, use high-efficiency air compressors and energy-saving nozzles to reduce the energy consumption of compressed air.
- Production process optimization
Continuous production:
By optimizing the production process, reduce the number of equipment starts and stops, and reduce the peak energy consumption at startup.
Batch production mode:
Reasonably arrange production batches according to order requirements to avoid idling or inefficient operation of equipment.
- Energy-saving certification and standards
Energy efficiency labeling:
Choose folder gluer equipment that has passed energy-saving certification, such as CE certification, Energy Star, etc.
Industry standards:
Follow international or domestic energy-saving standards (such as ISO 50001 energy management system) to ensure that the equipment meets energy-saving requirements.
